基于数据驱动的主动式红外缺陷检测方法研究
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1.江苏大学力学与科学工程系;2.江苏大学土木工程与力学学院;3.航天材料及工艺研究所

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Research on defect detection based on data-driven active infrared thermography
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    摘要:

    主动式红外热成像技术可实现大面积、快速和非接触检测,然而横向热扩散导致的边缘模糊问题给缺陷的定量检测带来困难。本研究通过长脉冲红外热成像无损检测技术,对带有平底盲孔圆形缺陷的氧化铝陶瓷材料进行了定量检测研究,提出了“三高宽”时序特征方法,并构建了基于数据驱动的长短时记忆网络深度学习模型。该算法首先在仿真数据集上完成训练与测试,随后通过实验数据集进行有效性验证。结果表明,本算法在在缺陷直径范围是1~10 mm的仿真数据中,平均绝对误差低于0.05 mm,具有2%以内的相对误差,实验数据中平均相对误差5%,具有较高的精准度和泛化性,为红外热成像技术的工程应用提供了重要技术支撑。

    Abstract:

    Active infrared thermography enables large-area, rapid, and non-contact detection, yet the lateral thermal diffusion-induced edge blurring poses challenges for quantitative defect evaluation. This study investigates quantitative detection in alumina ceramic materials containing flat-bottomed blind-hole defects through long-pulse infrared thermographic nondestructive testing. A novel “triple-height width” temporal feature extraction method was proposed and integrated with a data-driven deep learning model based on Long Short-Term Memory networks. The algorithm was first trained and tested on the simulated dataset, and then its effectiveness was verified through the experimental dataset. Results demonstrate that the proposed method achieves a mean absolute error below 0.05 mm (relative error <2%) for dimeters ranging from 1 to 10 mm in simulated conditions, while maintaining a 5% average relative error in experimental validations. These outcomes highlight the method's high precision and robust generalization capability for defect dimensional quantification, which provides important technical support for the engineering application of infrared thermal imaging technology.

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  • 收稿日期:2025-05-17
  • 最后修改日期:2025-06-30
  • 录用日期:2025-07-13
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