基于多相机的大尺寸工件装配孔间距测量技术研究
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1.上海市应用数学和力学研究所;2.中国核电工程有限公司;3.上海卫星装备研究所

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Research on the Measurement Method of Assembly Hole Spacing for Large-Sized WorkPieces Based on Multiple Cameras
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    摘要:

    针对大型工件装配孔间距测量的需求,本文提出一种基于多组双目相机协同测量的视觉测量方案。在测量平台上方布置四组双目相机,为实现各组相机坐标系统一,在共视区域通过编码点建立精确对应关系以消除误匹配,并结合最小二乘法求解变换矩阵,克服了传统ICP点云配准算法对初始位姿敏感的缺陷。提出“图像增强-亚像素检测-鲁棒拟合”策略,引入基于图像灰度分布的自适应阈值选择策略,优化了边缘点的筛选过程,提高装配孔定位精度。测量结果表明,在3 m×3 m工作范围下,孔间距测量精度优于0.1 mm。

    Abstract:

    In response to the demand for measuring the spacing of assembly holes in large workpieces, this paper proposes a visual measurement scheme based on the collaborative measurement of multiple sets of binocular cameras. Four groups of binocular cameras are arranged above the measurement platform. To achieve the unification of the coordinate systems of each group of cameras, an exact correspondence relationship is established through the coding points in the common view area to eliminate mismatching, and the transformation matrix is solved by combining the least square method, which overcomes the defect of the traditional ICP point cloud registration algorithm being sensitive to the initial pose. The strategy of "image enhancement - sub-pixel detection - robust fitting" was proposed, and an adaptive threshold selection strategy based on the gray-scale distribution of the image was introduced, which optimized the screening process of edge points and improved the positioning accuracy of assembly holes. The measurement results show that within the working range of 3m × 3m, the measurement accuracy of the hole spacing is better than 0.1mm.

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  • 收稿日期:2025-07-15
  • 最后修改日期:2025-09-24
  • 录用日期:2025-10-11
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