基于SH导波的对接焊缝无基准快速检测方法研究
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1.西南交通大学;2.四川省钢构智造有限公司

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Baseline-Free Rapid Inspection of Butt Welds Based on SH Guided Waves
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The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    对接焊缝广泛应用于各类工程结构中,对其完整性进行有效检测是确保结构安全服役的重要前提。然而,目前广泛采用的超声体波检测法存在检测效率低、对检测人员技术水平依赖性强等问题,亟需发展一种更为高效的新型检测方法。沿焊缝传播的类SH0波(零阶水平剪切波)被认为是实现对接焊缝高效检测的理想导波模态。然而,在应用于厚壁焊缝结构时,仍然面临着信噪比低、缺陷识别困难等挑战。为此,本文提出了一种无需参考基准信号即可实现对接焊缝高效检测的新方法。文中首先介绍了该检测方法的基本原理,随后通过有限元仿真展示了其具体实施流程,最后通过实验验证了该方法的有效性。结果表明,所提方法具有无需基准信号、检测效率高等优点,适用于大型结构中对接焊缝的快速检测。

    Abstract:

    Butt welds are widely used in various engineering structures, and their effective integrity inspection is crucial for ensuring structural safety during service. However, conventional bulk ultrasonic testing methods suffer from low efficiency and heavy reliance on operator expertise, highlighting the need for more efficient alternatives. The SH?-like guided wave (zero-order horizontal shear wave) propagating along welds is considered ideal for high-efficiency weld inspection. Nevertheless, its application to thick-walled welded joints faces challenges such as low signal-to-noise ratio (SNR) and defect identification difficulties. To address these issues, this study proposes a novel baseline-free method for rapid butt weld inspection. The fundamental principles of the methodology are first introduced, followed by a demonstration of its implementation via finite element simulation. Experimental validation confirms the method’s effectiveness. Results indicate that the proposed approach offers significant advantages, including baseline-signal independence and high inspection efficiency, making it suitable for rapid inspection of butt welds in large-scale engineering structures.

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  • 收稿日期:2025-07-29
  • 最后修改日期:2025-09-15
  • 录用日期:2025-10-11
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