压力自感知层级石墨烯橡胶复合材料近零热应力与密封性能研究
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1.北京理工大学;2.清华大学

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Research on near-zero thermal stress and sealing performance of pressure-sensing graphene rubber
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The National Natural Science Foundation of China (General Program, Key Program, Major Research Plan)

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    摘要:

    为解决传统密封材料在温度波动环境下热应力显著、泄漏率不稳定及缺乏压力自感知能力的问题,本研究对向心结构石墨烯气凝胶表面附着型硅橡胶复合材料展开设计与制备研究。首先,通过定向冷冻、表面附着等工艺,制备了石墨烯气凝胶硅橡胶复合材料。进而,对该复合材料的力学性能、力电传感性能及密封性能进行系统测试。结果表明,与纯硅橡胶相比,所制备的石墨烯橡胶在宽应变范围内表现出近零热应力特性,热应力相对变化均低于百分之五。且复合材料呈现分段力电响应灵敏度,循环稳定性良好,无明显信号漂移。在较宽温度及压缩应变范围内,复合材料泄漏率相对变化显著降低,温度稳定性较传统织物橡胶大幅提升。本研究研制的层级石墨烯橡胶复合材料兼具压力自感知、近零热应力与温度不敏感密封性能,为温度波动下的高精度密封监测场景提供了新型解决方案。 关键词:石墨烯橡胶;压力自感知;近零热应力;密封性能

    Abstract:

    To address the issues of significant thermal stress, fluctuating leakage rate, and absence of pressure self-sensing functionality in traditional sealing materials under temperature-fluctuating environments, this study conducted research on the design and preparation of a silicone rubber composite material with a centrifugally structured graphene aerogel attached to its surface. First, a three-dimensional centrifugally structured graphene aerogel was prepared via directional freezing combined with hydrothermal method. Subsequently, the aerogel was compounded with G830 silicone rubber using a surface attachment method, and the sample preparation was completed through curing and electrode co-curing processes. Systematic tests were carried out on the mechanical properties, mechano-electrical sensing performance, and sealing performance of the composite material. The results show that compared with pure G830 silicone rubber, the prepared graphene rubber exhibits near-zero thermal stress characteristics within a wide compressive strain range, with the relative change in thermal stress all below 5%. It presents segmented mechano-electrical response sensitivity within a certain pressure range, along with excellent cyclic stability and no significant signal drift. Within a wide temperature range and compression strain range, the relative change in leakage rate is significantly reduced, and the temperature stability is greatly improved compared with traditional fabric-reinforced rubber. The hierarchical graphene rubber composite material developed in this study integrates pressure self-sensing, near-zero thermal stress, and temperature-insensitive sealing performance, providing a new type of material solution for high-precision sealing monitoring scenarios under temperature fluctuations.

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  • 收稿日期:2025-10-06
  • 最后修改日期:2025-11-22
  • 录用日期:2025-11-23
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