重载铁路货车车钩疲劳试验载荷谱及疲劳寿命研究
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1.北京交通大学机械与电子控制工程学院;2.中车齐齐哈尔车辆有限公司大连研发中心

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中国国家铁路集团有限公司科技研究开发计划课题


Research on fatigue test load spectrum and fatigue life of heavy-haul railway freight couplers
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Science and Technology Research and Development Program of China State Railway Group Co.,Ltd.

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    摘要:

    车钩疲劳寿命对于保障重载铁路运输安全至关重要。针对重载铁路货车车钩疲劳寿命评估问题,本文开展了基于台架疲劳试验的车钩疲劳寿命评估方法研究,提出疲劳试验载荷谱编制方法及疲劳寿命量化评价指标。基于国内典型重载货运专线两万吨编组重载列车车钩力线路载荷谱,研究拉、压载荷分解及其对车钩疲劳损伤的影响,确定采用混合拉-拉载荷谱编制损伤等效的车钩疲劳试验载荷谱。考虑车钩在列车中位置随机变化的实际情况,采用统计学方法确定编制试验载荷谱的等效损伤值。基于损伤等效原则及Goodman方程,考虑平均载荷的影响,把各级载荷循环损伤等效地转化到5个不同级别的载荷循环上,大幅压缩试验时间,得到加速试验载荷谱。编制的5级车钩试验载荷谱可以兼顾损伤等效的准确性和试验效率。基于试验载荷谱开展车钩加速疲劳试验,依据疲劳试验结果,结合车钩实际服役状况,提出了适用于基于台架疲劳试验的车钩疲劳寿命量化评价指标。

    Abstract:

    The fatigue life of the coupler is crucial for ensuring the safety of heavy-haul railway transportation. Aiming at the problem of fatigue life evaluation of couplers of heavy-haul railway freight cars, This paper presents a study on the evaluation method of coupler fatigue life based on fatigue bench tests. The method for compiling fatigue test load spectrum and the quantitative evaluation index of fatigue life are proposed. Based on the measured load spectrum of coupler force of 20,000-ton marshalling heavy-haul train on typical heavy-haul freight typical lines in China, the decomposition of tensile and compressive loads and their influence on the fatigue damage of couplers were studied. The damage-equivalent fatigue test load spectrum was determined to be compiled by using the mixed tension - tension load spectrum. Considering the actual situation of the random position change of couplers in the train, the equivalent damage value for compiling the test load spectrum was determined using statistical methods. Based on the damage equivalence principle and the Goodman equation, and considering the influence of the average load, the load cycles at various levels were equivalently transformed into five different levels of load cycles, thus significantly shortening the test time and obtaining the accelerated test load spectrum. The 5-level coupler test load spectrum compiled in this paper achieves a balance between damage equivalence accuracy and test efficiency. Based on the test load spectrum, an accelerated fatigue test of the coupler is conducted. According to the fatigue test results and considering the actual service conditions of the coupler, a quantitative evaluation index for the fatigue life of couplers applicable to fatigue bench tests was proposed.

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  • 收稿日期:2025-10-10
  • 最后修改日期:2025-11-07
  • 录用日期:2025-11-11
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