橡胶材料非线性粘弹性力学行为的测试和表征
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1.中国科学技术大学;2.比亚迪汽车工业有限公司

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TB 115

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Testing and Characterization of Nonlinear Viscoelastic Mechanical Behavior in Rubber Materials
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    摘要:

    为精准获取橡胶不同温度和应变下的粘弹性参数,本文针对Z090胶料开展了293K、323K、353K、373K温度与10%、30%、50%、70%应变水平的应力松弛实验。结果表明,Z090胶料应力松弛程度与温度、应变呈现明显非线性关系。基于Z090胶料在293K、323K、353K温度下,不同应变水平的应力松弛数据,首先引入PRF(parallel rheological framework,并行流变框架)本构模型表征应力应变间的非线性关系,然后构造显含温度的PRF模型参数表达式以表征温度的作用,最终建立了同时描述温度和应变非线性影响的修正PRF模型。利用上述修正PRF模型,对Z090胶料在373K温度下的应力松弛行为进行了预测,并与实测结果进行了对比,结果表明该模型预测效果良好。以哑铃状圆柱试件为对象,基于上述修正PRF模型开展了热力耦合仿真,得到的温度分布与实验测试结果趋势一致,证明该模型能够有效用于橡胶结构在复杂工况下的动态生热仿真。

    Abstract:

    To precisely obtain the viscoelastic parameters of rubber at different temperatures and strain levels, stress relaxation experiments were conducted on Z090 compound at temperatures of 293K, 323K, 353K, and 373K with strain levels of 10%, 30%, 50%, and 70%. The results indicate that the stress relaxation of Z090 compound exhibits a distinct nonlinear relationship with both temperature and strain. Based on the stress relaxation data of Z090 rubber compound at different strain levels under temperatures of 293K, 323K, and 353K, the Parallel Rheological Framework (PRF) constitutive model was first introduced to characterize the nonlinear relationship between stress and strain. Then, temperature-explicit parameter expressions of the PRF model were constructed to describe the effect of temperature. Finally, a modified PRF model capable of simultaneously depicting the nonlinear influences of both temperature and strain was established. Using this modified PRF model, the stress relaxation behavior of Z090 compound at 373K was predicted and compared with experimental results, demonstrating excellent predictive performance. Thermal-mechanical coupling simulations were conducted using the modified PRF model on dumbbell-shaped cylindrical specimens. The obtained temperature distributions aligned with experimental trends, demonstrating the model's effectiveness for simulating dynamic heat generation in rubber structures under complex operating conditions.

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  • 收稿日期:2025-11-13
  • 最后修改日期:2025-12-15
  • 录用日期:2025-12-23
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