涂层厚度检测的锁相红外方法研究
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国家自然科学基金项目(12202162);江苏省自然科学基金项目(BK20210740)


Research on evaluation of coating thickness by lock-in infrared thermography
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    摘要:

    天线罩的有机涂层厚度直接关系到雷达对目标的定位精度和追踪能力等功能。锁相红外无损检测技术具有非接触、大面积检测等优势,可以对涂层厚度进行检测和评估。本文通过理论分析和仿真模拟,研究了不同频率热激励下涂层厚度与相位的函数关系,分析了加载频率对厚度检测的影响;通过制备环氧涂层和陶瓷基体试件,开展了不同厚度涂层的锁相红外实验研究,并获取了涂层厚度标定曲线。结果表明,厚度测量平均误差在5%以内,具有较好的工程应用价值。

    Abstract:

    The thickness of the organic coating on the radome is directly related to the radar target positioning accuracy and tracking capabilities. Lock-in infrared non-destructive testing technology has the advantages of non-contact measurement and a large detection area, which can be used to detect and evaluate the thickness of the coating. This paper theoretically and numerically investigated the functional relationship between the thickness of the coating and the phase under thermal excitation at different frequencies, and analyzed the influence of loading frequency on thickness detection. Epoxy-coated/ceramic substrate samples were prepared, lock-in infrared experiments were conducted on coatings of different thicknesses, and a calibration curve was established. The results show that the average error of thickness measurement is within 5%, which has good practical value for engineering applications.

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刘昌虎,周军,朱建国*,卓立军.涂层厚度检测的锁相红外方法研究[J].实验力学,2025,40(5):591~598

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  • 收稿日期:2024-05-16
  • 最后修改日期:2024-05-29
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  • 在线发布日期: 2025-12-08
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