| 王匀*,董培龙,许桢英,吴江平,朱永书,陆广华.微构件自由弯曲回弹的数值模拟[J].实验力学,2009,24(3):177~183 |
| 微构件自由弯曲回弹的数值模拟 |
| Numerical Simulation of Micro-Component Spring Back Behavior in Free Micro-Bending |
| 投稿时间：2008-11-05 修订日期：2009-05-12 |
| DOI： |
| 中文关键词: 微构件 弯曲 回弹 成形精度 |
| 英文关键词:micro-component bending spring back forming precision |
| 基金项目: |
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| 中文摘要: |
| 回弹是影响弯曲成形精度的一个重要因素，由于尺度效应的存在，微构件的弯曲回弹问题更复杂。利用动态显式与静态隐式算法相结合的方法数值模拟了C1200黄铜V形微构件的自由弯曲，与其超薄板三点弯曲的实验结果吻合度很好，验证了该方法模拟微构件弯曲回弹的可行性。分析了板厚t、晶粒大小d、t/d（板厚与晶粒大小比值）和残余应力对回弹的影响，结果显示t/d可以作为表征回弹的重要参数，回弹量随着t/d减小而增大；随着t和d的增大，工件的残余应力也增大，会影响工件的质量。可以采用适当热处理工艺增大材料的晶粒尺寸来减少回弹，当然也要兼顾残余应力对工件质量的影响。 |
| 英文摘要: |
| Spring back is an important factor influencing on forming precision in bending process. For micro-components, the spring back behavior is more complex due to the size effect. Bending process of a V-shape micro-component made of C1200 brass was simulated based on both dynamic explicit and static implicit codes. Simulation results are in good agreement with experimental results obtained in three-point bending of a super thin brass sheet metal that shows the simulation feasibility of the spring back in free micro-bending. The influences of sheet thickness t, grain dimension d, the ratio t/d and residual stress on spring back were analyzed. Results show that the ratio t/d can be used as an important parameter to token the spring back, and spring back increases with the decrease of t/d. Results also show that residual stress increases with the increase of t and d and affects the figuration quality of a micro-component. It is pointed out that the spring back decrease can be obtained by increasing grain sizes based on suitable heat treatment and the residual stress control. |
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